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EV charging cables are used to connect electric vehicle charging devices and charging infrastructure to transmit power to electric vehicles and are equipped with a certain amount of signal lines, control lines, power auxiliary lines, etc. to ensure accurate control of the entire charging process and safe operation. Charging cables are generally used in charging stations, parking lots, hotels, communities, garages, and other areas. Portable charging cables can be placed in the car.
OMG ev charging cable product standard:
The main standards for electric vehicle charging cables are: IEC62893, EN50620 (IEC62893-3 is equivalent to EN50620), UL62, JCS4522, GB/T 33594, CQC1103-1105, DEKRA K175, TUV 2PFG 1908
IEC standard
IEC 62893-1/2/3:2017
European standard
EN 50620:2017(less than 35mm2)
Chinese standard
GB/T 33594-2017
US/Canadian Standard
UL 62 CSA C22.2 No.49
Japanese standard
JCS 4522
OMG ev charging cable product advantages:
The products are flexible with a bending radius less than 5D, surviving from high and low temperature, providing oil resistance, acid and alkali resistance, water resistance, abrasion resistance, crack resistance, UV resistance, good flame retardancy, good electrical conductivity, and insignificant conductor temperature rise. All materials comply with RoHS2.0 environmental protection standards.
Click on the link to see use cases for EV charging cables:https://www.omgevcable.com/Cases/
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EN 50620, IEC62893 standard ev charging cable product introduction：
Reference Standard：prEN 50620、IEC62893
Certificate No.:6003773.01
Product description:
| Construction | Features |
| 1.Conductor | Rated temperature ：-40℃～90℃ |
| Material: Bare Copper | Rated Voltage ： AC 300/500V、 450/750V；DC 1000V |
| 2.Insulation | Flame Test ：VW-1 Test method Comply with UL 2556 |
| Material: ERP | Min： Bending Radius: ≥6*OD |
| Color： Brown，Blue，Yellow/Green | Dielectric Voltage： 2.5kVac/15min. No Breakdown |
| 3.Filler | Low temperature impact ：-40℃, No cracks |
| Material: PP Cord | Hot Shock：150℃/1h No cracks |
| 4.Tape | Oil Resistance ：IRM902,IRM903,Gasoline 20h OD Variation≤15% No Cracks |
| Material:Non-woven fabrics | Crush resistance：Sq≤4, crush force≥4KN ; 4≤Sq≤35, crush force≥11KN; |
| 5.Sheath | Resistance to Acid and alkali：168h, Tensile Strength Variation ≤30%; Elongation≥100% |
| Material: TPU | Environmental Requirements：Compliant with RoHS and REACH |
| Color: Black （customizable） | |
Product number |
specification （The signal line is designed according to the needs of use） |
Conductor twisted outer diameter |
Conductor resistance |
Reference allowable current |
Unshielded Complete outer diameter |
Cable packaging |
H05BZ-F |
3×1.5mm2+(0～2)×(0.5～0.75)mm2 |
1.6 |
13.3 |
14A |
8.6~9.6 |
800m/700# |
3×2.5mm2+(0～2)×(0.5～0.75)mm2 |
2.1 |
7.98 |
25A |
9.8~10.8 |
800m/700# |
|
H07BZ-F |
3×1.5mm2+(0～2)×(0.5～0.75)mm2 |
1.6 |
13.3 |
14A |
8.8~9.6 |
800m/700# |
3×2.5mm2+(0～2)×(0.5～0.75)mm2 |
2.1 |
7.98 |
25A |
10~10.8 |
800m/700# |
|
3×4.0mm2+(0～2)×(0.5～0.75)mm2 |
2.8 |
4.95 |
35A |
11.5 |
500m/700# |
|
3×6.0mm2+(0～2)×(0.5～0.75)mm2 |
3.5 |
3.30 |
44A |
13.2 |
400m/800# |
|
3×10.0mm2+(0～2)×(0.5～0.75)mm2 |
4.5 |
1.91 |
62A |
16.3 |
500m/950# |
|
3×16mm2+(0～2)×(0.5～0.75)mm2 |
5.7 |
1.21 |
82A |
19 |
500m/700# |
|
5×2.5mm2+(0～2)×(0.5～0.75)mm2 |
2.1 |
7.98 |
20A |
13.5 |
500m/950# |
|
5×4.0mm2+(0～2)×(0.5～0.75)mm2 |
2.8 |
4.95 |
30A |
15 |
400m/950# |
|
5×6.0mm2+(0～2)×(0.5～0.75)mm2 |
3.5 |
3.30 |
38A |
16.8 |
300m/950# |
|
5×10.0mm2+(0～2)×(0.5～0.75)mm2 |
4.5 |
1.91 |
54A |
20 |
300m/1200# |
|
5×16mm2+(0～2)×(0.5～0.75)mm2 |
5.7 |
1.21 |
71A |
23.5 |
800m/700# |
|
5×25mm2+(0～2)×(0.5～0.75)mm2 |
7.2 |
0.78 |
94A |
29 |
800m/700# |
|
5×35mm2+(0～2)×(0.5～0.75)mm2 |
8.4 |
0.554 |
117A |
32.8 |
500m/700# |
The above product specifications, sizes, and structures may be changed due to technological progress. Similar specifications can be designed and manufactured according to customer needs.
IEC62893 standard DC charging cable product introduction：
TUV certified DC charging cable
Reference Standard ：IEC62893-4-1:2020
Certificate number R 50438281 0001
Product description
| Construction | Features |
| 1.Conductor | Rated temperature ：-40℃～90℃ |
| Material: Bare Copper | Rated Voltage: DC1500V |
| 2.Insulation | Flame Test:Testing method according to EN60332-1-2 |
| Material：EVI-2 | Bending Radius:≥6*OD |
| Color: Yellow/Green，Blue，Brown、Black、Gray | Dielectric Voltage:2.5kVAC for main core，2.0kV AC for CC/CP |
| 3.Filler | Low temperature impact:-40℃No cracks |
| Material：PP or cotton yarn | Hot Shock:150℃/1h No cracks |
| 4.Tape | Oil Resistance:IRM 902 100℃168h Tensile Strength Variation<±40%， |
| Material：Non-woven fabric | Elongation Variation<±30% |
| 5.Sheath | Crush resistance:Sq≤4crush force ≥4KN;4≤Sq≤35 crush force≥11KN |
| Material：TPU | Resistance to Acid and alkali:168hTensile Strength Variation≤30% Elongation ≥100% Environmental Requirements:Compliant |
| Color: Any color | with RoHS2.0 and REACH |
Reasons to choose OMG EV charging cable
OMG EV Cable was established in 2006. It is a high-tech enterprise integrating R&D, production, sales and service. OMG EV Cable is committed to becoming a world-class provider of new EV cable solutions, In 2016, it was recognized as Dongguan City's Patent Advantage Enterprise, Guangdong New Energy Vehicle Intelligent Electrical Engineering Technology Research Center, and one of the 2017 Top 100 Electric Vehicle Core Components Enterprises.
Our products and technologies have served major automotive and well-known connector companies, The main customers are Amphenol, ITT, DEGSON, KST, SINBON, Delta, ABB, JAE, ATL, DANA, And BYD, Tesla, Mercedes-Benz, BMW, Porsche, Toyota, LEXUS, Honda, Shell, POD POINT and other users. In terms of product certification, OMG EV Cable has successively obtained IATF16949, TUV certification, China CQC certification, China DEKRA certification, IEC62893 certification, EN50620 certification, UL62 and JCS4522. OMG and China Quality Certification Center (CQC) have jointly drafted the "Technical Specifications for Electric Vehicle Conductive Charging System Cables" (CQC1103-2015, CQC1104-2015, CQC1105-2015) and national standard car charging cables (GB/T33594-2017), Through OMG's continuous efforts, OMG EV Cable dominates the market trend of EV charging cables.
In cooperation with Harbin Institute of Technology, OMG EV Cable has been conducting research and development of cable products and materials in China's cable product industry. By 2021, a total of 21 invention patents, 71 utility model patents, 3 appearance patents and 8 software copyrights have been obtained in the new energy vehicle cable industry.
